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Design Capacity | : 500 000 Ton/Year |
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Production Capacity | : 525 000 Ton/Year |
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Technology | : Kellogg Process |
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Construction Engineering Company | : Toyo |
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Start up | : Aug. 11, 1987 |
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Manufacturing Company |
: UBE Industries |
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Vendor Company |
: Toyo |
PIPE PROPERTIES :
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Number OF PIPES |
: 400 |
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Pipe Dimensions ( mm ) |
length | 1885 | Internal Diameter | 71.1 | External Diameter | 101.9 |
| Material | : A351 Gr HK40 | |||||
| Reformer inlet temp. | :354oC | Reformer outlet temp. | :832oC | |||
| Reformer inlet pressure (Kg /Cm2). | :40 | Reformer outlet pressure (Kg /Cm2). | :35.2 | |||
| Methane Ratio | Design | 11.91% | Actually | 10.38% | ||
| Steam to Carbon Ratio | 3.5 | |||||
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Manufacturing Company |
: Toyo Engineering Corporation |
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Vendor Company |
: Toyo |
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Length |
: 15.19m |
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Inner diameter |
:3.73m |
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| Pressure | : 34.4 (Kg / Cm2 ) | |
| Temperature | : 994 oC | |
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Manufacturing Company |
: Nippon Kokan K.K. |
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Vendor Company |
:Toyo |
| External Diameter | : 5.24m |
| Temperature | : 433 oC |
| Pressure |
: 32.9 (Kg / Cm2 ) |
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Manufacturing Company |
: UBE Industries Ltd. |
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Vendor Company |
: Toyo |
| External Diameter | : 5.23 m |
| Temperature | : 230 oC |
| Pressure |
: 32.2 (Kg / Cm2 ) |
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Manufacturing Company |
: UBE Industries Ltd. |
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Vendor Company |
: Toyo |
| Filling Material Layers | :3 Layers |
| Length | : 38.25 m |
| External Diameter |
: 3.13 m |
| Temperature | : 118oC |
| Pressure |
: 30.7 (Kg / Cm2 ) |
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Manufacturing Company |
: Toyo Corporation / UBE Ltd. |
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Vendor Company |
: Toyo |
| Filling Material Layers | : 3 Layers |
| Length | : 48.89 m |
| External Diameter |
: 4.67 mm |
| Temperature | : 124 oC |
| Pressure |
: 0.5 (Kg / Cm2 ) |
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Manufacturing Company |
: Toyo Corporation / UBE Ltd. |
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Vendor Company |
: Toyo |
| External Diameter |
: 3.71 m |
| Temperature | : 346 oC |
| Pressure |
: 30.2 (Kg / Cm2 ) |
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Manufacturing Company |
: Toyo Corporation / UBE Ltd. |
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Vendor Company |
: Toyo |
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Gas flow |
: 283.2 Ton/Hr |
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Conversion Ratio |
: 17.2% |
Pressure |
: 212.4 (Kg/cm2) |
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Manufacturing Company |
: ACCIERA TOBIFCO BRESCIA |
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Vendor Company |
: TOYO |
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Manufacturing Company |
: Kawaski Comapany |
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Vendor Company |
: Toyo |
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Manufacturing Company |
: Kawaski Comapany |
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Vendor Company |
: Toyo |
| Pressure |
: 19.5 Kg/cm2 |
| Temperature | : 22 oC |
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Manufacturing Company |
: Shiromizu Iron |
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Vendor Company |
: Toyo |
| Pressure |
: 40.9 Kg/cm2 |
| Temperature | : 25.2 oC |
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Manufacturing Company |
: Koreafertilizer Comp. Ltd. |
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Vendor Company |
: Toyo |
| Type |
: Centrifugal |
| Control Unit | : |
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Manufacturing Company |
: Hitachi |
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Vendor Company |
: Toyo |
| Processor Type |
: Centrifugal |
| Processor Control Unit | : |
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Manufacturing Company |
: Hitachi |
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Vendor Company |
: Toyo |
| Type |
: Centrifugal |
| Control Unit | : |
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Manufacturing Company |
: Hitachi |
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Vendor Company |
: Toyo |
| Type |
: Centrifugal |
| Control Unit | : |
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Manufacturing Company |
: NUOVO PIGNONE |
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Vendor Company |
: Toyo |
| Type | : Centrifugal |
| Control Unit | : |
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Manufacturing Company |
: Kaji Iron |
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Vendor Company |
: Toyo |
| Inlet Temperature |
: 994 oC |
| Outlet |
: 480 oC |
| Pressure | : 33.8 Kg/cm2 |
| Produced Steam | : 194.2 ton/hr |
| Produced Steam Pressure | : 105.5 Kg/cm2 |
| Produced Steam Temperature | : 314 oC |
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Manufacturing Company |
: Borseq |
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Vendor Company |
: Toyo |
| Capacity | : 400 m3/hr |
| Suction Pressure ( Normal /Max) | : 1.58 Kg/cm2 |
| Discharge Pressure | : 130 Kg/cm2 |
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Manufacturing Company |
: Shinrokinzoku - Hiroshima |
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Vendor Company |
: Toyo |
| Capacity | : 140 m3/hr |
| Suction Pressure ( Normal /Max) | : 1.5 Kg/cm2 |
| Discharge Pressure | : 36 Kg/cm2 |
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Manufacturing Company |
: Pomf Gabbioneta S.A.P |
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Vendor Company |
: Toyo |
| Type | : Centrifugal |
| Capacity | : 240 ton/hr |
| Suction Pressure | : 1.8 Kg/cm2 |
| Discharge Pressure | : 45 Kg/cm2 |
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Manufacturing Company |
: Toshiba Company |
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Vendor Company |
: UHDE |
| Preparing Tank | Storing Tank | |
| Temperature |
: 93 oC |
: 93 oC |
| Pressure | : Atmospheric Pressure | : Atmospheric Pressure |
| Capacity | : 12.8 m3 | : 500 m3 |
| Height | : 2.74 m | : 8.81 m |
| Diameter | : 2.44 m | : 8.5 m |
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Manufacturing Company |
: Arabian CBI LTD. |
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Vendor Company |
: Toyo |
| Capacity | : 29325.51 m3 |
| Pressure | : Atmospheric Pressure |
| Height | : 19.52 m |
| Diameter | : 43.85 m |
| Temperature |
: 33 oC |
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Manufacturing Company |
: Arabian CBI LTD. |
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Vendor Company |
: Toyo |
| Pressure | : 174 mm H2O |
| Temperature |
: 213 oC |
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Manufacturing Company |
: SHINKOKINZOKU |
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Vendor Company |
: Toyo |
| Unit | Catalyst | operating life | Manufacturing Company | Vendor Company |
| HYDROGENATOR | Cobalt Moly | 5-10 year | Sud-Cheme | IBN AL-BAYTAR |
| SULPHUR REMOVAL | ZnO | 5-10 year | Sud-Cheme | IBN AL-BAYTAR |
| PRI/SEC-REFORMER | Nickel Based | 3-4 year | Sud-Cheme | IBN AL-BAYTAR |
| CO Converter | Copper Based | 4-5 year | Sud-Cheme | IBN AL-BAYTAR |
| Methanator | Nickel Based | 10 year | Top Soe | IBN AL-BAYTAR |
| NH3 Convertor | Iron Based | 10 year | Top Soe | IBN AL-BAYTAR |
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actual consumption rate per produced ton |
Unit | |
| Natural Gas / Ammonia feed stock | 38.4 | Million Thermal Britsh Unit |
| Saturated Steam |
- |
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| Super Heated Steam |
- |
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| WATER BOILER (LOW PRESSURE) | - | |
| WATER BOILER (MEDIUM PRESSURE) | - | |
| WATER BOILER (HIGH PRESSURE) | - | |
| PROCESS WATER | 1.16 |
M3 |
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ELECTRICITY |
83.32 |
KWH |
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FUEL : NATURAL GAS - LQUID FUEL |
15.68 |
Million Thermal Britsh Unit |
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Number of employee in production Unit |
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Graduated |
= |
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Technicians |
= |
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Workers |
- |