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Points of View :
  •  
 Basic Information
  •  
 Reactor ( Autoclave )
  •  
 HP Stripper
  •  
 HP Scrubber (None)
  •  
 HP Carbamate Condenser
  •  
 Granulation Unit (Prill Tower )
  •  
 NH3 PUMP
  •  
 Carbamate Pump
  •  
 Urea Solution Pump
  •  

Urea Melt Pump
  •  
 Belt Conveyor - Bucket elevator
  •  
 CHEMICALS
  •  

Production Requirements
  •  
 Labors

 

 

 

 

 

 

Basic Information

 

  •  
 Design Capacity : 1500 MT/day
  •  
 Production Capacity : 1800 MT/day
  •  
 Technology : STAMICARBON (NETHERLANDS)
  •  
 Construction Engineering Company  : CHIYODA (JAPAN)
  •  
  Start up Date : November 1983

 

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Reactor (Autoclave)

 

capacity : 187 m3 Producing 1500 MT
Internal Pressure : 141.1 Kg/cm2 Temperature : 183 oC
Material of Construction  A515 Gr. 70+
Internal Equipment  

 

Manufacturing Company

: Kobe Steel

Vendor Company

: Chiyoda
 

 

HP Stripper

 

PIPE PROPERTIES :

 

Manufacturing Company

: Kobe Steel

Vendor Company

: Chiyoda

 

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HP Scrubber

 

Manufacturing Company

: Kobe Steel

Vendor Company

: Chiyoda

 

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HP Carbamate Condenser

 

Manufacturing Company

: Kobe Steel

Vendor Company

: Chiyoda

 

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Granulation Unit (Prill Tower)

 

Manufacturing Company

: Kobe Steel

Vendor Company

:  

 

 

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NH3 - Pump

 

Type : RECIPROCATING TYPE
Capacity : 55.1 m3/hr
Suction Pressure min./max.

: 11.2 Kg /cm2
Delivery Pressure     : 162.2 Kg /cm2

 

Manufacturing Company

: URACA

Vendor Company

: Chiyoda

 

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Carbamate Pump

 

Type : RECIPROCATING
Capacity : 38 m3/hr
Suction Pressure min./max.

: 4.6 Kg /cm2
Delivery Pressure     :152.6 Kg /cm2.g

  

Manufacturing Company

: URACA

Vendor Company

: Chiyoda

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Urea Solution Pump

 

Type : Centrifugal
Capacity : 100 m3/hr
Suction Pressure min./max.

: 103 Kg /cm2
Delivery Pressure     : 4.6 Kg /cm2.g

 

 

Manufacturing Company

: URACA

Vendor Company

: Chiyoda

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Urea Melt Pump

 

 

Type : Centrifugal
Capacity : 58 m3/hr
Suction Pressure min./max.

: 0.893 Kg /cm2
Delivery Pressure     : 11.5 Kg /cm2

 

Manufacturing Company

: RHEINHUTE

Vendor Company

: Chiyoda

 

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Belt Convyor - Bucket elevator

 

 

Manufacturing Company

: SUMITOMO H.J (JAPAN)

Vendor Company

: Chiyoda

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CHEMICALS

 

Unit Process Chemicals Manufacturing Company vendor Company
  H.M.T    
  ETHYLEN GLYCCL    

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Production Requirements

 

 

actual consumption rate per produced ton

 Unit
Saturated  Steam

1.520

 MT
Super Heated Steam

0.940

MT
WATER BOILER (LOW PRESSURE)  9.4

 MT
WATER BOILER (HIGH PRESSURE)  For NH3 (only 130 ) 

MT/TON
PROCESS WATER For NH3 & Urea  113 

M3/Hr

ELECTRICITY

28.01

KWH

FUEL : NATURAL GAS - LQUID FUEL

0.021

MT

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LABORS

 

 

Number of employee in urea production Unit

  •  

  Graduated 

  = 

  •  

Technicians 

  = 

  •  

Workers

  
Total 24

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